Check the throttle lever for smooth operation. Fill the oil tank with the recommended oil. Remove the bolts and the direct ignition coils. The book helps the mechanic in part inspection, removal, disassembly, cleaning, assembly procedures. Check the cooling water hoses. Check the engine, deck, and hull for loose bolts and nuts.
With the engine idling, turn the handlebar all the way to the right and left to ensure that the idle speed does not change. Stopper guide plate: 90890-06501 Bearing puller assembly: 90890-06535 Stopper guide stand: 90890-06538 4. Impeller clearance is critical for proper performance. Check the continuity between the starter relay terminals 1 and 2. Add the recommended engine oil into the oil tank through the filler hole until oil is on the dipstick. Your will receive a download link immediately after your payment is completed. Replace if cracked or damaged.
Replace the multifunction meter if there is continuity. Secure the watercraft on a stand or trailer. Replace the air filter in accordance with the maintenance schedule or any time it is excessively dirty or damaged. Disconnect the lighting coil connectors. Measure small end free play d using a Crankshaft check 1. Clean around the spark plug bases with compressed air before removing the plugs, and be sure that no debris is allowed to enter the combustion chamber and remove the spark plugs.
Make sure to remove the throttle cable seal a. Reinstall the drain pipe cap and tighten it. Suspend the engine unit using an engine hangers, and then separate the unit from the engine mounts and move it forward to disconnect the coupling. Install the upper handlebar cover 4, and then tighten the screws 5 and 6 to the specified torque. If the oil tank becomes empty the oil injection pump must be bled Trolling speed adjustment to ensure proper oil flow, otherwise 1. Remove the band 6, and then discon- nect the cooling water hose 7.
Lighting coil, pickup coil, charge coil : Brown 3 Starter motor : Green 4 Oil level sensor : Blue 5 Fuel level sensor : Orange 6 Multifunction meter : Pink 7 Buzzer : Red. Check the fuel pump gasket, diaphragm, fuel pump diaphragm, fuel pump dia- phragm body, and valve seat. Remove the corrugated tube 1. Jet pump unit Impeller check Make sure to remove the battery before checking the jet pump unit. Replace the front cover if damaged or worn. Installation distance a: 30—40 mm 1. Connect the exhaust hose J.
To lubricate and rustproof the inside of the throttle body, proceed as follows after confirming that the engine is stopped and cool. Piston pin clip Not reusable Piston pin a Arrow mark Piston Washer Bearing Piston ring 5-21. Keep this manual handy and use it often. Symptom 2 Cause Checking step page Throttle valve does Throttle cable installed Adjust the throttle lever free play. Spray the lubricant into joint hole for 3 seconds. Connect the positive battery lead to the terminal a, and the negative battery lead to the terminal b. Hold the starter motor in a vise using alu- minum plates on both sides.
Cooling water hose check 1. Check the jet stator inner wall for scratches. Remove the jet pump unit 1. Starter Relay Switch Inspection Check the function of the starter relay switch. Check for any deterioration or damage to the throttle cable.
The steering cable joint must be screwed in more than 8 mm 0. Remove the joint hoses from the clip s and disconnect the maintenance joint. Connect the positive battery lead to the terminal 1 and the negative battery lead Float position Resistance Ω to the terminal 2. Measure the side clearance using a thickness gauge 1. Install the joint hoses into the clip s properly.