Insert gearshift rails into the casing bores as far as they will go. The illustrated models partly contain extra equipment, which is not applied to standard models. Should an error occur nevertheless, we advise you to use the trouble shooting chart in order to find the cause of error. The standard spring is shown in bold print. Make sure you do this while the engine is cold. Apply Loctite 243 to the shift lever bolt and tighten to 12 Nm. Having completed the bleeding procedure, you have to verify that the oil level in the master cylinder is correct.
It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Clutch springs All 5 clutch springs should have the same length. Dirty radiators additionally reduce the cooling effect. The hard dirt can be removed before with the help of a soft water jet. Crankshaft — Insert crankshaft from above through grooved ball bearing and push carefully as far as stop. The control flap must not graze inside the exhaust port. To close it: put filler cap back on and tighten it by turning it clockwise.
Filler cap To open it: turn filler cap counter-clockwise. Mixing ratio 2-stroke motor oil : super fuel 1:40. With this professional quality highly detailed service repair manual, you will be able to work on your bike with the best resources available, which will not only save you a lot of money in repair bills but will also help you to look after your vehicle. Kickstarter idler gear Check the bearing for clearance and seizing marks. Remove gears and check the following for wear: — Needle bearing — Mainshaft and countershaft pivot points including idler gears — Shift dogs and gear wheels — Tooth faces of all gears —. This is the same information the dealer technicians and mechanics use to diagnose and repair your bike. Compliance with these instructions will significantly prolong the life of your motorcycle.
The vehicle dimensions and components are designed for children from 10 to 15 years of age with a maximum weight of 75 kg 33,98 lb. Mixing ratio 2-stroke motor oil : super fuel 1:40 Basic information of changing the carburetor setting Always start out from the original carburetor setting. Press the special tool together tightly so as to obtain a good heat transfer and pull the inner ring off the crankshaft. Damaged or worn reed paddles must be replaced. Apply Loctite 243 to the kickstarter bolt and tighten to 12 Nm. Hundreds of pages allow you to print it out in its entirety or just the pages you need!! Remove gears and check the following for wear: — Needle bearing — Mainshaft and countershaft pivot points including idler gears — Shift dogs and gear wheels — Tooth faces of all gears —. Control flap — Clean the control flap.
The best manner would be to use warm water that has been mixed with a commercially available washing detergent and a sponge. Then mount the spring ring with the hexagon nut. Its basic posi- tion can be adjusted to your seat position see maintenance work. It's your number one source for repair and service information. Enter this number in the field on page no 1.
Dismounting the kickstarter unit — Remove the circlip and the stop disk, take off the kickstarter idler gear and the stop disk behind the idler gear. The best manner would be to use warm water that has been mixed with a commercially available washing detergent and a sponge. Simply print out the pages you need or print the entire manual as a whole!!! When pressing this button, the ignition circuit is short-circuited. Engine number The engine number is stamped into the engine housing underneath the carburetor. Ktm 85sx 85 Sx 2004 Factory Service Repair Manual can be very useful guide, and ktm 85sx 85 sx 2004 factory service repair manual play an important role in your products. Dwonload Service Repair Manual for Ktm 85-Sx 2004 This highly detailed digital repair manual contains everything you will ever need to repair, maintain, rebuild, refurbish or restore your 2004 Ktm 85-Sx.
Let the motorcycle cool down before commencing to remove the engine. The motorcycles comply with the regulations and categories currently in effect with the leading interna- tional motorcycle associations. Check the toothing for wear. Service Intervals should never be exceeded by more than 5 hours or 500 km! We recommend that you continue to use it. The hard dirt can be removed before with the help of a soft water jet. A lining disk must be the last disk on top. Bearing sleeves — Check bearing sleeves of the control flap for play and easy operation.
The illustration on the left shows the cor- rect spring rate. They are specifically written for the do-it-yourselfer as well as the experienced mechanic. Its upper part can be swivelled. Kickstarter gear Check the toothing for wear and the bearing for clearance. To check the brake fluid level, press the brake pistons back into the basic position.
Therefore, the cooling effect is reduced when the traveling speed is reduced. Then immediately mount the bolt so that no more air can enter the right radiator. The bearings usually fall out of their seat of their own accord by knocking the housinq half on a plane piece of wood when the housing has a temperature of 150°. . Water in the float chamber leads to engine malfunction. Replace all 5 springs if necessary.
Check the silicone O-ring in the closing cover and the control flap for wear and replace if necessary. They are specifically written for the do-it-yourselfer as well as the experienced mechanic. Minimum length 33 mm new 34 mm. The bearings usually fall out of their seat of their own accord by knocking the housinq half on a plane piece of wood when the housing has a temperature of 150°. Register a Free 1 month Trial Account. To keep improving the quality of our repair manuals, we request mechanics and shop foremen to assist us as follows: If you find any errors or inaccuracies in one of our repair manual —.