With remote control in the wide open throttle position, a 1. Reed Valves Typical symptoms and solutions in troubleshooting a fuel system are shown below: Problem: Engine Turns Over but Will Not Start or Starts Hard When Cold Problem: Engine Idles Rough and Stalls. No shipping cost or waiting. Outboard smokes excessively at idle. Problem: Rough Idle Possible Cause Corrective Action Excessive preload on reeds.
Verify that wire connections are tight and free of corrosion. Inspect all electrical components that are grounded directly to the engine and all ground wires that they are properly grounded to engine. If continuity exists, armature is grounded and must be replaced. This certification is contingent on certain adjustments being set to factory standards. Decal Location: Model Service Part No. Tap on drive end cap to loosen.
Adjust throttle link rod to a length of 12. Place drain pan below outboard. Mark decal location before removal to assure proper alignment of new decal. Press cam follower down until it contacts throttle cam. Check tightness of carburetor nuts. Continuity Indicated No Continuity Indicated Connect black meter lead to ground d , red Connect black meter lead to ground d , red lead alternately to terminals a and c. Carefully soften decal and decal adhesive with a heat gun or heat blower while removing old decal.
Place end of cable on throttle lever pin. Place a block of wood between gear case and propeller and tighten propeller nut. Verify spring windings are firmly held around diameter of cam hub and that no windings are positioned on top of hub. Disconnect throttle link rod from ball joint of primary throttle lever. Top Main Bearing Journal 19.
Torque mounting bolts to 0. Adjust shift link rod to a length of 13. Use an ohmmeter R x 100 to check for no continuity between commutator and armature core or commutator and shaft. Remove 2 thru-bolts from starter. Inspect flywheel magnets for clinging debris before installation. Place outboard on center line of transom.
Adjust screw to remove all clearance between idle wire and trigger. Push down on primer arm and pull primer knob, bezel and slide block out of bottom cowl. The shop manual will guide mechanics and owners through each service, troubleshooting and repair procedure possible. Place outboard in a vertical operating position. The cleaning solution will drain dirt into motor housing. Slide control cable barrels into barrel recess of anchor bracket.
A reading that resembles a short is acceptable. Fasten harness clamp to bottom cowl with nut, washer and bolt. Place the O-ring seal into the sight bowl and screw the sight bowl hand tight into the cover. This service manual covers all the manuals below: Mercury Mariner 9. The repair manual contains hundreds of original photographs and illustrations obtained from the complete disassembly and assembly of the engine. Posted on This Mercury Mariner 9. Most all 1996 Mercury 9.
Connect a common ground cable wire size same as engine battery cables between negative terminals on starting batteries. Some accessories not manufactured or sold by Mercury Marine are not designed to be safely used with your outboard or outboard operating system. Visually inspect for fuel leakage around the sight bowl by squeezing the primer bulb until firm, forcing fuel into the sight bowl. If you don't know the source of the trouble, go to the troubleshooting page for a list of causes and effects to determine the problem. Primer check ball is not seated due to debris, varnish or damaged check ball spring. Remove end cap and armature from starter housing.
A portion of this gas escapes through holes in vent plugs and may form an explosive atmosphere around battery if ventilation is poor. Measure the transom height of your boat. When in doubt, set mixture slightly richer rather than too lean. Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings. Filter cover Filter O-ring Sight bowl 6.
It contains all the information and details you need to help you not only fix your vehicle problems, but also maintain your vehicle good functioning for future use! Install plug harness through fuel fitting opening in bottom cowl. Increase steering torque or pull to the right with the normal right hand rotation propeller. Push grommet with control cables into opening in starboard bottom cowl. Index primary throttle lever into secondary gear. Feet 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 1100033 12000 Meter 304.