Toe-in 9 ~ 19 mm 0. Just print out the section you need and throw it away when you are done! Loosen the locknut on the carburetor side. Spacer 90890-01288 This tool is used to install the crankshaft. Brake pad wear limit 1. Keep all parts away from any source of fire.
Clutch spring Pressure plate Primary drive gear nut Friction plate Clutch plate Clutch boss nut. The same number of turns should be given to both the right and left tie-rods until the specified toe-in is obtained. The manufacturer cannot be held responsible for property damage or per- sonal injury that may result from improper handling of the rear shock absorber. Clutch Shift pedal Shift shaft assembly. Correct Drive chain roller Drive chain sprocket. Check: Minimum open-circuit voltage 1. Slide back the rubber cover b.
Any reproduction or unauthorized use without the written permission of Yamaha Motor Corporation, U. Here you will find the lowest price around! Buy with 100% total confidence from a respected member that takes your satisfaction seriously. Use oil and grease recom- mended by Yamaha for all lubrication jobs. If there is any reason that you wouldn't grate us a positive feedback, then please let us know how we could earn this. Apply a coarse lapping compound to the valve face. Valve seat width Valve seat width C intake 0. Commutator wear limit 21 mm 0.
Elevate the rear wheels by placing a suit- able stand under the frame. Straighten the lock washer tab. Install the timing chain onto the camshaft sprocket, and then install the camshaft sprocket onto the camshaft. Check the front arm side play by moving it from side to side. So you could save you a lot of money with this manual, it will give you all the technical information what is needed to get your bike in 100% running condition. Idling speed becomes Direction lower. Therefore, wait 30 minutes after charging is completed before measuring the open-circuit voltage.
Piston pin outside diameter 16. First Edition, July 2007 All rights reserved. Be assured that we value our reputation, so your positive feedback is important to us. Before handling the rear shock absorber read and make sure you understand the following informa- tion. Balancer weight Crankshaft assembly Dowel pin Plunger seal Bearing For installation, reverse the removal procedure. It should be helpful, however, as a guide to troubleshooting.
Bend the lock washer tabs along a flat side of the bolts. Apply Yamaha foam air filter oil or other quality foam air filter oil not spray type. Shift fork guide bar Shift drum assembly Shift fork-3 R Shift fork-2 C Shift fork-1 L Main axle assembly Drive axle assembly. Oil bearings liberally when installing, if appro- priate. If the chain slack cannot be adjusted, replace the sprockets and drive chain as a set. Hold the machine in an upright position and apply the front or rear brake.
Fasten the clamp with the engine. Connect a suitable hose tightly to the brake caliper bleed screw. Valve margin thickness Valve margin thickness D intake 0. If any resistance is out of specification, replace the starter motor. It is not possible to include all the knowledge of a mechanic in one man- ual, so it is assumed that anyone who uses this book to perform maintenance and repairs on Yamaha machine has a basic understanding of the mechanical ideas and the procedures of machine repair. Tighten the bleed screw to specification.
Disassembling the carburetor Drain hose Throttle stop screw Cover Diaphragm spring Piston valve Jet needle Cover Spring Coasting enricher diaphragm Coasting enricher jet P. Refer to the relative procedure in this manual for check, adjustment and replacement of parts. If the continuity reading is incor- rect, check the wiring connections and if nec- essary, replace the switch. Inner spring Free length intake 36. Recommended lubricants Brake lever Silicone grease Clutch lever and brake pedal Lithium-soap-based grease 3-44. Remove the screwdriver and slowly release the timing chain tensioner rod.
Inner spring Spring tilt intake 2. Camshaft Valve cotter Valve spring retainer. Loosen the locknuts tie-rod end of both tie-rods. The battery is not being charged. If the valve clearance is still out of specifica- tion, repeat all of the valve clearance adjustment steps until the specified clear- ance is obtained. Fix point for wire harness Route the leads on the upper inside of the cover. Oil pump housing Dowel pin Outer rotor Inner rotor Dowel pin Shaft Oil pump cover For assembly, reverse the disassembly.